Benning Parts Of Battery Contact Plates play an important role in the design and manufacture of battery contact plates.
These bending parts are mainly used in the following aspects:
Structure of adaptive battery:
The contact plate can be matched with the specific shape and size of the battery to ensure tight and stable contact.
In a cylindrical cell, the curved part can fit around the cell circumference to provide uniform contact pressure.
Increase contact area:
By forming a specific shape through bending, the contact area with the battery electrode is increased, thereby reducing the contact resistance and improving the current transmission efficiency.
Provide flexibility and cushioning:
During the use of the battery, it can absorb certain vibration and impact and maintain good contact state.
In some mobile equipment, the battery will experience frequent vibration, and the elasticity of bent parts can reduce the risk of poor contact.
Fixing and positioning:
It helps to fix the battery contact plate in a specific position inside the battery compartment or equipment to prevent displacement and looseness.
When fabricating curved parts, consideration shall be given to the ductility, bending radius, bending angle, etc. of the material to ensure that the parts will not crack or deteriorate during bending. At the same time, strict quality inspection shall be carried out to verify whether the dimensional accuracy, elastic recovery capacity and electrical performance of bending parts meet the design requirements. In the power battery pack of electric vehicles, the bending parts of the battery contact plate are elaborately designed and manufactured, which can always maintain reliable contact with the battery in a complex vehicle operating environment and provide stable power output for the vehicle.
Battery contact plates, also known as battery springs or contact plates, are important components used in batteries to connect positive and negative electrodes. Their main function is to ensure that current can be stably conducted from the positive and negative electrodes of the battery for use by devices.
Battery contact plates are usually made of metal materials with good conductivity, such as copper, nickel, silver, etc. Their design and manufacturing need to consider multiple factors, such as conductivity, corrosion resistance, elasticity, and stability. These factors are crucial for ensuring the normal operation and lifespan of the battery.
During the operation of the battery, the Battery Contact Plates need to withstand pressure and vibration from within the battery, while also adapting to various environmental changes that may occur during battery use. Therefore, they need to have sufficient elasticity and durability to ensure long-term stable operation.
In addition to basic conductivity functions, Battery Contact Plates may also have other functions, such as preventing internal short circuits in the battery and preventing external environmental damage to the battery’s interior. These functions can improve the safety and reliability of batteries, ensuring their normal use and equipment operation.
Overall, Battery Contact Plates are crucial components in batteries, and their quality and performance have a significant impact on the normal operation and lifespan of the battery. In the design and manufacturing process, it is necessary to fully consider various factors to ensure that they can meet the needs of practical applications.
Electrical Battery Spring Contact
Battery spring contacts are a key component used in battery systems and are designed to combine the elasticity of the spring with the conductivity of the contacts to achieve a stable, efficient electrical connection.
Such contacts are usually made of high-quality metal materials such as stainless steel, manganese steel, or brass, etc., to ensure good electrical conductivity and mechanical strength. The spring design allows the contacts to provide a stable pressure and contact force when connected to the battery spring contacts or other related components, thus ensuring reliable current transmission.
The main functions of battery spring contacts include:
Stable electrical conductivity: As an important node in the battery system, the contacts are responsible for transferring the current from the battery spring contacts to other related components, ensuring the stability and continuity of the electrical connection.
Adaptability: The design of the spring contacts allows them to adapt to a wide range of vibration and shock conditions, maintaining a stable electrical connection, especially in mobile devices such as automobiles and electric vehicles, where this adaptability is particularly important.
Corrosion-resistant: Contacts made of corrosion-resistant materials such as stainless steel are designed to maintain long-term stable performance in wet or corrosive environments.
Easy to install and maintain: Spring contacts are usually designed with ease of installation and ease of maintenance in mind, making them easy for users to replace and repair.
Good elasticity: it can apply appropriate pressure to ensure close and stable contact with the battery electrode and maintain good connection even under vibration or temperature change.
Wear-resistant and anti-fatigue: in the process of frequent plugging and use, it has strong abrasion resistance and anti-fatigue to ensure long-term reliable work.
Corrosion resistance: resist the corrosion of chemical substances inside the battery and adapt to different working environments.
Compact design: generally compact, space-saving and easy to install between battery and equipment.
In the charging box of wireless earphone, Electrical Battery Spring Contact ensures stable connection during charging of earphone battery; In the battery module of the smart watch, it provides reliable power transmission for the continuous operation of the watch. The performance of the spring contact directly affects the charging efficiency, discharge stability of the battery and the overall reliability of the equipment. Therefore, battery type, current load, working environment and other factors shall be comprehensively considered during selection and design.
When selecting battery spring contacts, it is necessary to consider factors such as the type of battery, operating voltage, current load, and working environment. In addition, it is important to ensure compatibility between the contacts and the battery and other related components.
